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Year 2019, Volume: 7 , 175 - 180, 24.11.2019

Abstract

References

  • Baker H. (eds) (1997). ASM Handbook, Welding, Brazing, and Soldering, ASM International, A.B.D. 6 Barlas, Z. (2009). Sürtünme Karıştırma Kaynak Yöntemiyle Birleştirilen Cu ile CuZn37 Levhaların Mekanik ve Mikroyapı Özellikleri, Doktora Tezi, Sakarya Üniversitesi, Fen Bilimleri Enstitüsü, Campell F.C. (2006). Manufacturing Technology for Aerospace Structural Materials, Elsevier Ltd., UK, Çelikyurek İ., Torun O., Baksan B. (2011). Microstructure and strength of friction-welded Fe–28Al and 316 L stainless steel. Materials Science and Engineering A 528 8530– 8536 Çelikyürek İ., Önal E., (2016). Effect of the weldingöconditions on the microstructure and mechanical properties of friction welded AZ91 Mg alloy. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi A- Uygulamalı Bilimler ve Mühendislik, 17,3, 563-571. David SA, Zacharia T. (1993). Weldability of Fe3Al-type aluminide. Weld J, 72(5), 201–227. David SA, Santella ML. 1996, In: Stoloff NS, Sikka VK, (eds). Physical metallurgy and processing of intermetallic compounds. Chapman & Hall; 655–75. David SA, Horton JA, McKamey CG, Zacharia T, Reed RW. (1989). Welding of iron aluminides. Weld J, 68(9), 372–381. Elthalabawy W. and Khan T., J. (2011). Liquid Phase Bonding of 316L Stainless Steel to AZ31 Magnesium Alloy. Materials Science Technology, 27,1, 22-28. Fernandus M., Senthilkumar T., Balasubramanian V., (2011). Developing Temperature –Time and Pressure–Time diagrams for diffusion bonding AZ80 magnesium and AA6061 aluminum alloys. Materials and Design, 32, 1651–1656. Kurt B., J. (2007). The interface morphology of diffusion bonded dissimilar stainless steel and medium carbon steel couples. Journal of Materials Processing Technology. 190, 38–143. Lee WB, Kim YJ, Jung SB., (2004). Effects of copper insert layer on the properties of friction welded joints between TiAl and AISI 4140 structural steel. Intermetallics, 12, 671-678. Özdemir N., (2005). Investigation of the mechanical properties of friction-welded joints between AISI 304L and AISI 4340 steel as a function rotational speed. Materials Letter, 59, 2504-2509. Ouyang, J., Yarrapareddy, E., Kovacevic, R., (2006). Microstructural Evolution in the Friction Stir Welded 6061 Aluminum Alloy (T6-Temper Condition) to Copper”, J Mater Process Tech, 172, 1, 110-122. Öztemiz H. (2013). Bakır ve alaşımlarının sürtünme karıştırma kaynağı ile birleştirilmesi ve kaynak parametrelerinin mikroyapı ve mekanik özelliklere etkisinin araştırılması. Yüksek lisans tezi, Fen Bilimleri Enstitüsü, İnönü üniversitesi, Malatya. Russell, A.M., Lee, K.L. (2005). Structure-Property Relations in Nonferrous Metals, John Wiley & Sons, Inc., Publication, A.B.D. Santella ML. (1997). An overview of the welding of Ni3Al and Fe3Al alloys. In: Deeevi SC, Sikka VS, Maziasz PJ, Cahn RW, editors. Ni3Al and Fe3Al alloys, in: S.C. Deeevi, V.S. Sikka, P.J. Maziasz and R.W. Cahn(Eds.), Proceedings of Materials Week ’96 on Nickel and Iron Aluminides: Processing, Properties, and Applications, Ohio, 7-9 October 1996. USA: ASM International; 321–329. Satyanarayana V.V., Reedy G.M, Mohandas T., (2005). Dissimilar metal friction welding of austenitic–ferritic stainless steels. Journal of Materials Processing Technology. 160, 128–137. Sketchley PD, Threadgill PL, Wright IG. (2002). Rotary friction welding of an Fe3Al based ODS alloy. Material Science Engineering, A329, 756- 762. Stephen D. Cramer and Bernard S. (1999). Properties, and Selection: Irons, Steels, and High-Performance Alloys. ASM Handbook, E-Publishing Inc. 1–2. Sun D.Q., Gu XY, Liu W.H., (2005). Transient liquid phase bonding of magnesium alloy (Mg–3Al–1Zn) using aluminum interlayer. Materials Science and Engineering, A 391, 29–33. Vaidya, W.V., Horstmann, M., Ventzke, V., Petrovski, B., Kocak, M., Kocak, R., Tempus, G. (2009). Structure-Property Investigations on a Laser Beam Welded Dissimilar Joint of Aluminium AA6056 and Titanium Ti6Al4V for Aeronautical Applications Part I: Local Gradients in Microstructure, Hardness and Strength”, Matwiss u Werkstofftech, 40, 8, 623-633.

The Effect of the Friction Pressure on the Friction Welding of AZ91 and Fe3Al Alloys

Year 2019, Volume: 7 , 175 - 180, 24.11.2019

Abstract

In this study, Fe3Al and AZ91 magnesium alloys were welded by friction welding method. The samples were machined to a cylindrical form having a diameter of 8 mm and 40 mm in length. Friction welding processes were carried out for 20, 40 and 60 MPa friction pressures under a friction time 12 s, 100 MPa forging pressure, 10 s forging time and 1000 rmp rotational speed. A continuous drive friction welding was used for friction welding process. After welding, the microstructures of welding interfaces of the welded samples were examined with optical microscopy and scanning electron microscopy (SEM). The optical microscopy and SEM investigations were revealed that the welding interfaces of the friction welded of AZ91 magnesium and Fe3Al alloys have a smooth morphology without any crack or pore. Diffusion zone was occurred in the interfaces of the welded samples. The mechanical properties of welding interfaces were determined using a specially designed shear test apparatus. The samples inserted in the apparatus were cut on the universal tension-compression testing machine. The hardness values were measured from the center of the welding interface to both sides. The micro hardness measurements of the welding interfaces showed that the hardness values differ slightly at welding interface.

References

  • Baker H. (eds) (1997). ASM Handbook, Welding, Brazing, and Soldering, ASM International, A.B.D. 6 Barlas, Z. (2009). Sürtünme Karıştırma Kaynak Yöntemiyle Birleştirilen Cu ile CuZn37 Levhaların Mekanik ve Mikroyapı Özellikleri, Doktora Tezi, Sakarya Üniversitesi, Fen Bilimleri Enstitüsü, Campell F.C. (2006). Manufacturing Technology for Aerospace Structural Materials, Elsevier Ltd., UK, Çelikyurek İ., Torun O., Baksan B. (2011). Microstructure and strength of friction-welded Fe–28Al and 316 L stainless steel. Materials Science and Engineering A 528 8530– 8536 Çelikyürek İ., Önal E., (2016). Effect of the weldingöconditions on the microstructure and mechanical properties of friction welded AZ91 Mg alloy. Anadolu Üniversitesi Bilim ve Teknoloji Dergisi A- Uygulamalı Bilimler ve Mühendislik, 17,3, 563-571. David SA, Zacharia T. (1993). Weldability of Fe3Al-type aluminide. Weld J, 72(5), 201–227. David SA, Santella ML. 1996, In: Stoloff NS, Sikka VK, (eds). Physical metallurgy and processing of intermetallic compounds. Chapman & Hall; 655–75. David SA, Horton JA, McKamey CG, Zacharia T, Reed RW. (1989). Welding of iron aluminides. Weld J, 68(9), 372–381. Elthalabawy W. and Khan T., J. (2011). Liquid Phase Bonding of 316L Stainless Steel to AZ31 Magnesium Alloy. Materials Science Technology, 27,1, 22-28. Fernandus M., Senthilkumar T., Balasubramanian V., (2011). Developing Temperature –Time and Pressure–Time diagrams for diffusion bonding AZ80 magnesium and AA6061 aluminum alloys. Materials and Design, 32, 1651–1656. Kurt B., J. (2007). The interface morphology of diffusion bonded dissimilar stainless steel and medium carbon steel couples. Journal of Materials Processing Technology. 190, 38–143. Lee WB, Kim YJ, Jung SB., (2004). Effects of copper insert layer on the properties of friction welded joints between TiAl and AISI 4140 structural steel. Intermetallics, 12, 671-678. Özdemir N., (2005). Investigation of the mechanical properties of friction-welded joints between AISI 304L and AISI 4340 steel as a function rotational speed. Materials Letter, 59, 2504-2509. Ouyang, J., Yarrapareddy, E., Kovacevic, R., (2006). Microstructural Evolution in the Friction Stir Welded 6061 Aluminum Alloy (T6-Temper Condition) to Copper”, J Mater Process Tech, 172, 1, 110-122. Öztemiz H. (2013). Bakır ve alaşımlarının sürtünme karıştırma kaynağı ile birleştirilmesi ve kaynak parametrelerinin mikroyapı ve mekanik özelliklere etkisinin araştırılması. Yüksek lisans tezi, Fen Bilimleri Enstitüsü, İnönü üniversitesi, Malatya. Russell, A.M., Lee, K.L. (2005). Structure-Property Relations in Nonferrous Metals, John Wiley & Sons, Inc., Publication, A.B.D. Santella ML. (1997). An overview of the welding of Ni3Al and Fe3Al alloys. In: Deeevi SC, Sikka VS, Maziasz PJ, Cahn RW, editors. Ni3Al and Fe3Al alloys, in: S.C. Deeevi, V.S. Sikka, P.J. Maziasz and R.W. Cahn(Eds.), Proceedings of Materials Week ’96 on Nickel and Iron Aluminides: Processing, Properties, and Applications, Ohio, 7-9 October 1996. USA: ASM International; 321–329. Satyanarayana V.V., Reedy G.M, Mohandas T., (2005). Dissimilar metal friction welding of austenitic–ferritic stainless steels. Journal of Materials Processing Technology. 160, 128–137. Sketchley PD, Threadgill PL, Wright IG. (2002). Rotary friction welding of an Fe3Al based ODS alloy. Material Science Engineering, A329, 756- 762. Stephen D. Cramer and Bernard S. (1999). Properties, and Selection: Irons, Steels, and High-Performance Alloys. ASM Handbook, E-Publishing Inc. 1–2. Sun D.Q., Gu XY, Liu W.H., (2005). Transient liquid phase bonding of magnesium alloy (Mg–3Al–1Zn) using aluminum interlayer. Materials Science and Engineering, A 391, 29–33. Vaidya, W.V., Horstmann, M., Ventzke, V., Petrovski, B., Kocak, M., Kocak, R., Tempus, G. (2009). Structure-Property Investigations on a Laser Beam Welded Dissimilar Joint of Aluminium AA6056 and Titanium Ti6Al4V for Aeronautical Applications Part I: Local Gradients in Microstructure, Hardness and Strength”, Matwiss u Werkstofftech, 40, 8, 623-633.
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Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Osman Torun

İbrahim Celıkyurek

Publication Date November 24, 2019
Published in Issue Year 2019Volume: 7

Cite

APA Torun, O., & Celıkyurek, İ. (2019). The Effect of the Friction Pressure on the Friction Welding of AZ91 and Fe3Al Alloys. The Eurasia Proceedings of Science Technology Engineering and Mathematics, 7, 175-180.